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COB LED vs. SMD LED, What is the Difference?

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Ultra-high definition (UHD) monitors, along with advancements in LED packaging technology and improved packaging efficiency, have gradually become the trend in LED display screen development. It’s widely known that the smaller the pixel pitch of an LED display screen, the higher the resolution and the better the picture quality. In recent years, COB (Chip on Board) and SMD (Surface Mount Device) technologies have been dominating the small-pitch display market, serving as key elements in achieving a smaller pitch for LED display screens.

While both COB LED and SMD LED technologies have their unique characteristics and advantages, we often hear claims that COB, with its various technological advantages, surpasses traditional SMD. In this article, we will explore COB LED vs SMD LED technologies to help you make a wise decision when choosing the LED display screen that best suits your specific needs.

What is SMD LED Technology?
SMD stands for Surface Mount Device, which is a type of LED packaging technology that directly mounts LED chips onto a printed circuit board (PCB) using surface mount technology. In other words, materials such as lamp cups, brackets, and crystal components are packaged into different specifications of light beads, which are then soldered onto the circuit board through high-speed SMT machines using high-temperature reflow soldering.

COB LED technology

SMD LEDs are known for their energy efficiency, and ability to produce perfect color. They enable more compact and versatile designs, making them suitable for various applications with limited space, such as electronic devices, lighting fixtures, automotive lighting, displays, and signage.

What is COB LED Technology?

COB stands for Chip on Board, and it’s a new LED packaging technology that is ahead of SMD. COB LED technology involves mounting multiple LED chips directly onto a ceramic or metal substrate, and then encapsulating them to form a single unit module, which is then assembled into a complete LED screen. The LED chips are closely packed in an array, resulting in higher levels of light output and better heat management.

COB LED

COB LED is known for its high light output, excellent heat management, and uniform light distribution. Its closely arranged LED chip array also allows for better color mixing. Therefore, COB LED technology is very suitable for indoor and outdoor lighting, commercial displays, and horticultural lighting where high levels of brightness and performance are crucial.

Differences Between COB LED and SMD LED 

  1. Light Quality

In a COB LED display, the closely arranged array of LED chips allows for better color mixing and uniform light distribution. SMD LED displays have individual light beads, resulting in a point light source effect. In contrast, COB LED displays have an overall encapsulation above the light-emitting chips, which transforms the light source into a surface light source after scattering and refraction through the encapsulation.

Point light sources can cause glare because the light produced by SMD LED technology is the result of many light sources coupling together. In contrast, surface light sources have a more uniform overall light, providing better visual perception and reducing eye strain, making them more suitable for prolonged close-range viewing.

COB LED

  1. Contrast

After overall encapsulation using new processes, COB LED displays can achieve a contrast ratio of over 20000:1, whereas SMD LED displays typically do not exceed 10000:1. As a result, when viewed from the front, COB LED screens offer a viewing experience closer to that of LCD screens, with vivid colors and better detail representation.

COB LED

  1. Brightness

The difference in brightness between COB LED technology and SMD LED technology is due to variations in lumens. For COB LED display screens, there are at least 80 lumens per watt, while for SMD LED displays, it ranges from 50 to 100 lumens per watt. Therefore, COB LED displays have higher brightness, resulting in better image quality.

  1. Color and Color Temperature

In terms of color and color temperature, SMD LED technology surpasses COB LED technology. SMD LED technology uses the three primary colors to provide a wider color range and has stronger color temperature adjustability. On the other hand, COB LED displays cannot individually select and match the optical performance of each light bead-like SMD screen. Instead, they only allow for emitting a single color, which can lead to color inconsistency when viewed from wide angles. However, precisely because COB LED emits only one color, it can provide more stable lighting.

  1. Reliability 

Since the light-emitting chips of SMD LED displays are packaged before being mounted, they have weaker overall protection and are more susceptible to damage from collisions. Additionally, SMD screens have poor water, moisture, and dust resistance, and cannot be wiped clean. However, they are convenient for on-site repairs and beneficial for later maintenance.

SMD LED displays

COB LED display screens use high-standard coating technology, with a front protection level of up to IP65, protecting against collisions, scratches, as well as damage from water, moisture, and UV rays to the internal components. 

Additionally, due to the fewer number of components and the elimination of traditional LED chip structure packaging, COB LED generates less heat from each LED chip. Excellent heat management enables COB LED displays to support all-weather operation, even in extreme temperatures ranging from 30 to 80 degrees Celsius. 

However, due to the overall encapsulation of COB LED screens, on-site repairs are not possible, requiring professional equipment and factory servicing, which can be inconvenient.

  1. Energy Efficiency 

Compared to SMD LED display screens, COB screens have higher energy-saving benefits. This is because the light-emitting diodes (LEDs) inside SMD LED displays often use a positive mounting process, leading to wire obstruction above the light source. In contrast, COB LED displays mostly use an inverted mounting process, resulting in unobstructed light sources. Therefore, at the same level of brightness, COB LED screens have lower power consumption and are more cost-effective. 

COB LED displaysCOB LED displays

Additionally, the epoxy resin used to encapsulate SMD LED displays has lower transparency, while the overall encapsulation used in COB LED displays has higher transparency, further enhancing the cost-effectiveness of COB LED displays.

In summary, when comparing COB LED and SMD LED technologies, COB LED has unparalleled advantages in terms of light quality, contrast, brightness, reliability, and energy efficiency, while SMD LED technology excels in color and color temperature adjustability. By understanding the differences between these two technologies, you can make informed decisions and choose the LED packaging technology that best suits your specific needs.

RIGARD is a leading manufacturer of LED display screens in the industry. With expertise in both SMD LED and COB LED technologies, we have a significant market share in various fine pitch LED display fields. RIGARD small pitch LED displays offer outstanding image quality, consistent and accurate color performance, brightness levels of up to 4000 nits, and highly cost-effective energy efficiency. Whether you are seeking high brightness and reliability or compact size and excellent color, we can tailor a suitable COB LED or SMD LED solution for you.

LED display screens

How to Install an LED Display Screen?

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LED display screens are widely used in commercial advertising, conference presentations, and stage performances due to their stunning visual effects. Although they boast high brightness, vivid colors, and excellent clarity, installing and configuring LED display screens is crucial as it affects the final display performance and screen operation.

In this article, we will provide you with detailed instructions on how to install an LED display screen in a simple manner and what to pay attention to during installation and use. Mastering the installation and maintenance of LED display screens will promote your advertising effectiveness and information dissemination.

LED display screens

Installation Process of LED Display Screens

There are two common ways to install LED display screens: LED cabinet installation and LED module installation. The former integrates LED modules, power supplies, and other components into a cabinet, and the operator only needs to install the LED cabinet on the steel structure. Therefore, the LED cabinet installation method not only protects the internal components, making the overall structure more reliable, but also simplifies the entire installation process of the LED display screen, making it more user-friendly for operators.

LED module installation directly fixes the module to the steel structure with magnets, but requires technicians to install power supplies, LED receiving cards, and sending cards. Unlike LED cabinet installation, this method makes the LED display screen thinner and more aesthetically pleasing. In addition, LED module installation does not have a screen body, making it more suitable for the installation of indoor LED display screens with smaller areas, thus reducing costs.

LED Display Screens

 

  • LED Cabinet Installation

 

  1. Preliminary Survey:

    The first step in the LED display screen installation guide is to survey the location where you plan to place the LED display screen. This helps in planning the steel structure, the size of the LED display screen, and the installation method. For LED wall installation, you need to check if the building’s load-bearing strength is sufficient. For outdoor LED display screen installation, you may need to consider whether to use pole-mounted, wall-mounted, hanging, or embedded installation methods.

  2. Steel Structure and LED Screen Design:

    After surveying the installation environment for the LED display screen, the steel structure and the size of the LED display screen need to be designed according to the site conditions. Technicians need to ensure that the steel structure and LED screen can fit in the chosen installation location.

  3. Screen Power, Distribution Facilities, and Network Control Line Design:

    In addition to designing the size of the steel structure and LED display screen, it is also necessary to plan the power usage of the screen, distribution cabinets, control network cables, and the quantity of fiber optics, and ultimately produce a complete design drawing.

  4. Install Steel Brackets:

    Based on the size of the LED display screen and the designed steel structure drawings, weld rectangular pipes into a frame. The quality and safety of the steel structure should be a top priority, and it should be ensured that the brackets are stable during construction. Additionally, the dimensions of the steel structure need to be very precise, with welding errors not exceeding 4mm to avoid rework later on. It is also important to leave a maintenance passage of 700mm to 1000mm for later maintenance.

  5. Install LED Cabinets on the Steel Brackets:

    Install the LED cabinet units one by one from bottom to top and from one side to the other using bolts and connecting plates, securing them onto the frame to form a large LED display screen.

  6. Connect Signal Lines:

    After the LED cabinet installation is complete, the signal lines of the LED display screen need to be connected to the controller so that video, images, text, and other signals can be sent to the LED display screen via the sending box or video processor. Ensure that the signal line connections are secure to avoid any transmission issues.

  7. Connect Power:

    Once the LED display screen is installed, it needs to be powered. Connect the power cord of the LED display screen to the power outlet, ensuring that the power cord connections are secure to avoid wire breakage or short circuits.

  8. LED Screen Calibration:

    After powering on, the LED display screen needs to be configured and calibrated using the control system to check if the screen is displaying correctly and if there are any bright or dark spots, or uneven colors. Any issues need to be adjusted promptly.

  9. LED Display Screen Maintenance:

    After strictly following the LED display screen installation guide, the final step is to inspect and maintain the LED display screen. Carefully check the waterproof layer, coatings, heat dissipation, etc., to prevent water and moisture from entering the cabinet and damaging the LED display screen. Also, ensure that basic training on the LED screen is available for predictive maintenance.

    LED screen

 

  • LED Module Installation

 

  1. Steel Structure and LED Screen Design:

    The first step in installing LED modules is to survey the installation environment and design the steel structure and the size of LED display screens accordingly.

  2. Install Steel Structure: The LED modules need a steel structure to support them. The steel structure is usually made of 40x40mm or 40x20mm rectangular pipes. After welding the steel structure, use expansion bolts, chemical bolts, or angle steel hooks to secure the frame to the wall. Leave a space of about 10mm behind the bracket for ventilation since indoor LED display screens generally cannot install fans.
  3. Install Power and Cables:

    After installing the steel structure, install the DC5v cables and power directly on the pipes or walls. The cable installation needs to be completed before installing the power. The power can be directly fixed on the side of the square tube or wall using mounting brackets and self-tapping screws or fixed on the side of the square tube using cable ties. The position of the power needs to be calculated according to the power load, the number of LED modules loaded by a single power supply when arranged horizontally and vertically.

  4. Install LED Receiving Card and Connection Line:

    Connect the receiving card to the data line, then fix it to the frame with a fixing plate or screws. Before installing the receiving card on the steel structure, the cable needs to be connected to the J1, J2, J3… interface of the receiving card in the order of the program file. Then connect the LED receiving card in order with the network cable. The network port near the power supply is the input port. In addition, the output port of the first receiving card should be connected to the input port of the second receiving card.

  5. Install LED Modules:

    After assembling the LED modules and magnets, connect the receiving card’s ribbon cable and the DC5v ribbon cable of the power output terminal to power the LED modules. The LED modules should be installed from bottom to top and from the middle to the sides to make it easier to control the vertical and horizontal errors. This is especially important for small-pitch LED display screens because it requires higher precision. When installing LED modules, make sure there are no gaps between the modules and they are installed tightly to avoid affecting the screen’s flatness and image display effect. Also, use short flat cables to connect the LED modules.

  6. LED Screen Configuration and Calibration:

    After installing four LED modules and one receiving card, turn on the power and begin calibration before continuing installation to avoid having to disassemble LED modules if problems arise. There is usually a test button on the control card. After turning on the power, you can press the button to test. If installed correctly, the LED screen will sequentially display red, green, blue, line, field, and point information. Then check if the network cable is working properly through a controlled computer. You can also maximize the visual aesthetics of the LED display screen by adjusting the luminous range during calibration.

indoor LED display screens
What to Consider When Installing an LED Display Screen?

When installing an LED display screen, in addition to safety, stability, reliable connections, and calibration, it is also important to consider waterproofing, dustproofing, lightning protection, heat dissipation, and the impact of strong light to ensure the normal and stable operation of the LED display screen.

  1. Waterproof, Dustproof, and Moisture-proof Design for LED Display Screen

    The entry of water and moisture can cause serious damage to the internal components of the LED display screen. Therefore, outdoor LED display screens need to have backplanes and sealing glue to prevent water leakage. Additionally, the seamless connection of the LED display screen with the steel structure and the connection between the screen cabinets should be ensured. Proper drainage and ventilation measures should be in place within the steel structure and screen cabinets to prevent rainwater from entering the screen cabinets during extreme weather conditions. RIGARD’s outdoor LED display screens undergo waterproof testing before leaving the factory to ensure a protection level of IP65 or higher to withstand extreme weather.

  2. Installation of Lightning Rods on Buildings and LED Screens

    To protect LED display screens from strong electromagnetic attacks caused by lightning strikes, the screen cabinets and outer protective layers must be grounded, and the resistance of the grounding circuit should be less than 4 ohms to allow lightning-induced currents to be discharged in a timely manner.

  3. entilation and Heat Dissipation Design for LED Display Screen

    The internal temperature of the LED display screen should be maintained between -10° and 55°. Additionally, axial fans should be installed on the back of the LED display screen to expel the large amount of heat generated during operation. High internal temperatures can easily lead to circuit burnout or shorten the lifespan. RIGARD’s LED display screens utilize efficient cooling systems and ventilation design to ensure proper airflow and optimal performance even in hot temperatures.

  4. Use of Ultra-bright LEDs

    In high-light environments, especially outdoor LED display screens, ultra-bright LEDs should be used to improve contrast, enhance screen clarity, and expand the viewing range for long-distance visibility. Additionally, the screen brightness should be able to adapt to changes in ambient light to ensure comfortable viewing for the audience. Our LED displays effectively maintain excellent visibility even under direct sunlight through the combination of high-brightness LED modules and automatic brightness adjustment mechanisms.Proper installation and maintenance of LED display screens will present more vivid and captivating images to your target audience, helping you attract more attention and leave a lasting impression. Moreover, understanding the installation process and considerations for LED display screens will enable you to use and maintain them correctly. If you have more ideas on how to install LED display screens, feel free to contact RIGARD LED. We look forward to discussing more LED display screen-related issues with you!

 

 

small pitch LED screens

Small Pitch LED Screens in Conference Rooms

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With the constant development of display technology, LED screens are becoming more and more advanced in functionality and are being used more widely, making them one of the standard equipment in modern conference rooms. Among LED displays, small pitch LED screens have exploded in popularity due to their high definition, brightness, and color reproduction, gradually replacing projectors and becoming one of the most popular display devices in conference rooms. 

This article will explore the application of small pitch LED screens in conference rooms, including their technical characteristics, advantages, and future development trends.

small pitch LED screens

What is the Small Pitch LED Screen?

Small pitch LED screens refer to LED displays with smaller pixel pitch, usually below 1.0mm. With the continuous advancement of LED technology, small pitch LED screens have achieved different pixel pitches from P2.5, P1.9 to P1.2, P1.0, providing higher resolution and clearer display effects. The smaller the pixel pitch, the richer the displayed details and the clearer the image.

The development of high-definition small pitch LED screens is mainly due to continuous innovation in LED chips, driver chips, surface mount packaging technology, and other aspects. The small pitch LED screen with vivid colors, high saturation, and clear picture quality can dynamically monitor various display needs through integrated computer systems, multi-screen processing technology, signal switching technology, network technology, etc.

Technological innovation has greatly improved the brightness, color reproduction, viewing angle, stability, and other aspects of narrow pixel pitch LED displays. Among them, multi-screen display of signals and real-time transmission of various signals from computers, cameras, DVD videos, networks, and other sources can meet large-scale display, sharing, and aggregation needs for various information.

Because of these unstoppable features, high-definition small pitch LED screens are now widely used in commercial advertising, conference rooms, TV walls, stage backgrounds, and other fields.

high-definition small pitch LED screens

Technical Requirements for Small Pitch LED Screens in Conference Rooms

The use of small pitch LED screens in conference rooms requires meeting a series of technical requirements to ensure display quality and stability. Firstly, high resolution and seamless integration are among the most critical requirements. Additionally, color reproduction capability is also crucial as LED screens need to accurately reproduce colors to ensure vivid and true-to-life display content. Furthermore, high brightness, wide viewing angles, high refresh rates, stable display performance, and long lifespan are all important technical requirements for using small pitch LED screens in conference rooms.

  1. High Resolution: Small pitch LED displays used in conference rooms need to have high resolution to ensure clear and detailed display content. This is important because conference rooms may need to showcase detailed documents, charts, or video content, and high resolution can provide a better visual experience. RIGARD’s small pitch LED displays use COB packaging technology, leading the industry standard with a pixel pitch of 0.9mm, and a single LED module resolution of 640*340, providing a rich and detailed display solution with 1,137,777 pixels per square meter.
  2. Seamless Integration: Large LED screens in conference rooms are composed of multiple LED modules, so it is essential, especially for small pitch LED displays used in news topics or video conferences, to ensure seamless integration between modules. Small pitch LED displays that achieve seamless integration can ensure that characters and images are not cut off when displaying WORD, EXCEL, PPT, and other content due to gaps.
  3. Intelligent Brightness Adjustment: LED displays with intelligent brightness adjustment can adapt to changes in the conference room environment, making the screen’s visuals more comfortable and the image details more perfect.
  1. Color Temperature Adjustment Support: Small pitch LED displays that support color temperature adjustment can accurately reproduce colors, ensuring vivid and true-to-life display content for specialized color requirements in conference display applications such as studios, virtual simulations, video conferences, and medical displays. Our small pitch LED displays support color temperature adjustment within a wide color gamut of 10,000 ± 500k, meeting different application requirements for colors and providing better visual effects.

COB packaging technology

  1. Wide Viewing Angles: Small pitch LED displays used in conference rooms need to have wide viewing angles to ensure clear visibility of display content from different positions. In meetings, there may be multiple attendees sitting in different positions, and wide viewing angles can ensure that everyone can clearly see the display content. RIGARD’s small pitch LED displays support horizontal 170°, vertical 160° viewing angles, better meeting the needs of large conference room environments and tiered meeting room environments.
  2. High Refresh Rate: Small pitch LED displays used in conference rooms need to have a high refresh rate to ensure smooth display content without flickering or ghosting. During meetings, dynamic video content may need to be played, and a high refresh rate can provide better visual effects. Our small pitch LED displays have a refresh rate of up to 3840Hz, achieving faster response times to meet the display needs of high-speed motion.
  1. Ultra-Thin Design: Conference rooms typically have limited space, so the cabinets of small pitch LED displays used in modern conference rooms should be as thin as possible to save space. Our small pitch LED display cabinets have achieved an ultra-thin design of 88mm. Compared to DLP splicing and projection fusion, they can save a significant amount of floor space in your conference room.

small pitch LED screens

  1. Efficient Heat Dissipation: High-definition small pitch LED displays used in conference rooms should have efficient heat dissipation and zero noise to provide users with a perfect and quiet meeting environment. Additionally, LED display screens need to have energy-saving and environmentally friendly features to reduce energy consumption and minimize environmental impact.
  2. Long Lifespan: High-definition small pitch LED displays used in conference rooms should have an ultra-long lifespan to reduce maintenance and replacement costs, saving on overall operational expenses for businesses. Furthermore, easy installation and maintenance of small pitch LED displays are also crucial factors. RIGARD’s small pitch LED displays can achieve a lifespan of 100,000 hours, support 24/7 continuous operation, and do not require bulb or light source replacement during their lifecycle, saving you on maintenance costs.

Advantages of Small Pitch LED Displays in Conference Rooms

Small pitch LED displays offer numerous advantages in conference rooms. Firstly, their high definition, brightness, and color reproduction capabilities provide clear and lifelike display effects, enhancing the visual and auditory experience for attendees when presenting documents, charts, or playing video content. Secondly, small pitch LED displays have wide viewing angles, ensuring that attendees can clearly see the display content from any position in the conference room. Additionally, small pitch LED displays also boast energy efficiency, long lifespan, and ease of installation and maintenance, providing convenience for the use and management of conference rooms.

Undoubtedly, the most prominent contribution of small pitch LED displays to modern meetings is their ability to facilitate remote real-time communication and collaboration. Whether for remote education, video conferences between branch offices and headquarters, or nationwide training and educational activities organized by headquarters, LED display screens make communication during meetings easier and smoother.

The Future of Small Pitch LED Displays

With the continuous advancement of display technology, the future application prospects of small pitch LED displays in conference rooms are vast. As LED technology continues to innovate and mature, small pitch LED displays will see further improvements in resolution, color reproduction, brightness, and energy efficiency, better meeting the requirements of conference rooms for display devices. 

Moreover, the global shift towards digitalization and smart meeting solutions has become a reality. With the development of smart and internet-based technologies, small pitch LED displays are also expected to integrate with 4K LED TVs in conference rooms, offering more possibilities for information display and interactive communication.

Small Pitch LED Displays

Conclusion

Small pitch LED displays have significant application value in conference rooms, not only encompassing the main advantages of LED displays but also providing value-added features such as internet connectivity and user interaction experiences. They are increasingly favored by business leaders and have become an indispensable part of modern conference rooms. RIGARD’s small pitch LED displays integrate intelligent display solutions, providing unparalleled visual effects and real-time information synchronization, making them the optimal choice for empowering all types of conference rooms.

 

Spherical LED Screens

From Curves to Transparency: Discovering 11 Creative LED Display Screens

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In today’s digital age, LED display screens have become an essential part of our lives. As display technology continues to advance and become more widespread, LED display screens are gradually entering the high-end display market with the help of AR/VR, XR virtual technology, and metaverse, presenting a more diverse range of applications.

From curved LED screens to transparent LED screens, these innovative LED displays, which are packed with advanced display technology and leading the industry trend, are widely used in today’s display market, creating a fresh viewing experience for the audience. This article will explore different types of LED display screens available in the market and their unique features.

 

Curved LED Screens

 

Curved LED screens, also known as flexible LED screens, combine traditional LED display technology with bending technology to create a display screen that can be curved or arched at different angles to adapt to various shapes and structures, resulting in innovative effects.

Curved LED Screens

Curved LED displays have a sophisticated structure that allows for customized content and ensures high resolution and vibrant colors to enhance visual appeal. Moreover, curved LED display screens offer high flexibility, enabling them to be shaped into various forms and angles, thereby creating different ambient atmospheres in different spaces. Curved LED screens are increasingly used in commercial advertising and indoor/outdoor decorations to meet diverse customer demands.

One popular innovative application of curved LED screens is the naked-eye 3D effect. By utilizing the characteristics of building corners, curved LED displays can be bent into right-angle screens and, when combined with 3D display technology, create a sense of three-dimensional scenes, providing users with a visually impactful experience. 3D LED screens allow consumers to witness the breakthrough innovations in display technology and experience a refreshing visual impact. They are not only the future of advertising displays but also a groundbreaking innovation that combines public art and modern display technology. Click here to learn more about 3D LED screens.

Spherical LED Screens 

The spherical LED screen is an innovative application of flexible LED screens, offering a 360° viewing angle. Viewers can see the displayed content clearly from any angle.

One famous application of spherical LED displays is the MSG Sphere, conceived and built by Madison Square Garden Company in Las Vegas. The MSG Sphere is made up of 1.2 million LED panels, forming a 54,000-square-meter spherical LED display. It is the largest spherical building and the largest spherical LED display in the world, boasting the highest display resolution globally. The massive spherical LED screen extends 250 feet high from the ground and can host movies, music, and sports events, immersing the audience in a vibrant and visually captivating world. Click here to learn more about the MSG Sphere spherical LED screen.

Spherical LED Screens

Small Pitch LED Screens

Small pitch LED screens typically refer to LED displays with a pixel pitch of less than 2.5 millimeters, designed specifically for indoor ultra-high-definition displays. With a small pixel pitch, more pixels can be accommodated in a given display area, resulting in finer and clearer images. Additionally, small pitch LED displays typically have a high refresh rate, ensuring smooth video playback without motion blur.

Small pitch LED screens are known for their vivid colors, high contrast, and wide viewing angles. They are typically made up of specific LED modules using surface-mount device (SMD) LED packaging technology or chip-on-board (COB) packaging technology, achieving seamless and uniform image reproduction. Therefore, small pitch LED display screens are particularly suitable for applications where the viewing distance is close, such as indoor advertising, control rooms, conference rooms, command centers, monitoring centers, exhibition halls, shopping malls, and more. Click here to learn more about small pitch LED screen.

LED Cube Display Screens

LED cube display screens are typically made up of six LED panels combined to form a cube. The panels of LED cube displays can seamlessly connect to create a perfect and smooth image and animation effect. Like spherical LED screens, LED cube display screens can be viewed from any angle, breaking away from the traditional flat screen experience.

LED Cube Display Screens

LED cube display screens are both aesthetically pleasing and practical, showcasing the perfect blend of technology and art. They can not only play advertisements, promote brand awareness, and convey promotional messages but also add a touch of fashion and become a new attraction for store traffic.

LED tunnel Displays

LED tunnel Displays

LED tunnel displays are usually composed of multiple LED panels or modules arranged in an arc to form a continuous display surface. These panels or modules are seamlessly connected, transforming the originally dull and monotonous tunnel environment into an engaging and visually stunning space. The delicate display images combined with carefully crafted multimedia videos undergo artistic changes within the LED tunnel display, greatly enhancing the visual and interactive experience.

LED tunnel displays ensure high brightness, vibrant colors, and excellent contrast, even in environments with ambient lighting. Due to their ability to provide a lively visual experience, attract the attention of people passing through the tunnel, and increase engagement, LED display screens can be applied in various transportation tunnels, pedestrian tunnels, and even underground passageways in commercial spaces.

Floor LED Screens

Floor LED screen is a type of LED display that is designed to be installed on the floor, creating a dynamic and interactive visual experience for viewers. These screens are typically made up of multiple LED panels or tiles that are seamlessly connected to create a continuous display surface.

Floor LED screens are often used in commercial spaces, such as shopping malls, airports, and exhibition centers, to showcase advertisements, product promotions, or other types of content. They can also be used in entertainment venues, such as nightclubs or concert halls, to create immersive and engaging visuals for the audience.

One of the main advantages of floor LED screens is their ability to create a unique and interactive experience. The screens can be designed to respond to movement or touch, allowing viewers to interact with the content in a fun and engaging way. For example, a floor LED screen in a shopping mall might display an advertisement for a sports brand, and when viewers step on the screen, a virtual soccer ball might appear, encouraging them to kick the ball and engage with the brand.

Floor LED screens can also be used to create a sense of depth and perspective, making the content appear as if it is floating or emerging from the floor. This effect can be used to create a visually stunning and immersive experience for viewers.

For example, the British architectural studio Stufish brought the world’s largest kaleidoscope, LEAP The Kaleidoscope, to Riyadh, Saudi Arabia, for the LEAP Technology Conference 2022. Made of floor LED screens and tensile mirrored foils, the installation takes visitors on a journey from the bottom of the ocean to the skies above the Arabian Peninsula.

Floor LED Screens

Another advantage of floor LED screens is their durability and reliability. These screens are designed to withstand heavy foot traffic, spills, and other environmental factors that might damage other types of displays. They are also energy-efficient and can be programmed to turn on and off automatically, reducing operational costs. Click here to learn more about floor LED screens.

Strip LED Displays

Strip LED displays are a new type of LED screen, often referred to as light strip screens. They consist of a series of LED light strips that can adjust color, brightness, and frequency through control signals to achieve various graphic, text, and animation effects. Strip LED displays are particularly innovative when applied to stairs, creating a layered and creative look. They can also be used on supermarket shelves to display product information or promotional messages.

Tree-shaped LED Displays

Tree-shaped LED displays are designed to resemble trees. They are made up of multiple LED panels arranged in a tree-like structure, with the branches and leaves made of LED screens. Tree-shaped LED displays are typically used in indoor environments such as hotels, commercial centers, or city squares, creating a stunning visual effect and an immersive experience for viewers. They can be used to display various content, including promotional information, artistic visual effects, and even interactive elements. 

Tree-shaped LED displays can create a sense of natural beauty and wonder. They can be programmed to display images and videos of rustling leaves, flying birds, and even seasonal changes like blooming flowers in spring or falling leaves in autumn.

Tree-shaped LED Displays

Ceiling LED Screens

Ceiling LED screens are specifically installed on the ceiling of relatively enclosed spaces to create an immersive atmosphere. They are commonly used in various indoor environments such as shopping malls, airports, conference centers, and even entertainment venues like music halls or theaters. Placing LED display screens on the ceiling allows for a unique and unexpected perspective, making it easier to catch the attention of passersby. This is particularly effective in crowded areas where traditional wall-mounted displays may not be as eye-catching. Click here to learn more about ceiling LED screen.

Transparent LED Screens

A transparent LED screen is a display technology that allows light to pass through the screen, making it translucent or transparent. It consists of an LED pixel grid that emits light when powered on. Transparency is achieved by using transparent materials such as glass or acrylic to create the display panel.

Due to its transparent and invisible characteristics, transparent LED screens create a strong 3D floating effect when playing 3D videos. Therefore, they can be used in various art exhibitions such as retail stores, museums, airports, and commercial buildings. Transparent LED display screens can also be used for advertising purposes as they can be placed on shop windows or glass surfaces, providing eye-catching interactive display effects. Click here to learn more about transparent LED screen.

Interactive LED Screens

An interactive LED screen is a display technology that allows users to interact with the content displayed on the screen. It combines LED display panels with touch sensing capabilities, allowing users to interact with the content through touch gestures such as tapping, swiping, or pinching. These display screens come equipped with touch sensors that detect user touch inputs and convert them into commands or actions on the screen. It allows users to browse menus, interact with multimedia content, play games, write or draw on the screen, and perform other interactive tasks.

Interactive LED displays are commonly used in various settings, including educational institutions, corporate environments, retail stores, museums, and public places. Compared to traditional static displays, interactive LED displays offer a more attractive and immersive experience, increasing interactivity and fun, and making the audience more engaged.

LED displays offer endless possibilities for creativity and technological innovation, adding more ingenuity to various settings. They can be combined with various technologies to create cool, futuristic, and immersive effects, transforming traditional static displays into dynamic technological showcases.

RIGARD is a leading manufacturer of LED displays in the industry. We constantly push the boundaries of innovation and have developed a variety of creative LED display screens. RIGARD LED displays are widely used due to their high energy efficiency, long lifespan, vibrant colors, high resolution, and strong flexibility. Whether it’s advertising LED screens, outdoor LED billboards, transparent LED screens, or 3D LED screens, RIGARD has the perfect LED display solutions for you to change the way your target audience interacts with visual content.

 

LED Virtual Production

What is HOB LED Packaging Technology?

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From large outdoor displays to indoor digital signage, LED screens have become an indispensable part of our daily lives. Thanks to the continuous development of LED screen packaging technology, these screens can provide vivid colors, high resolution, and dynamic visual effects to enhance advertising, entertainment, and communication experiences. Among various LED display technologies, Hotmelt On the Board (HOB) LED display technology stands out with its unique advantages. In this comprehensive guide, we will explore the complexity, benefits, and applications of HOB technology in the context of the development history of LED packaging technology.

The Development of LED Packaging Technology

LED screen packaging involves the encapsulation of LED chips and other components to ensure optimal performance, durability, and visual quality.

The earliest LED screen packaging technology was Discrete Packaging, where individual LEDs were inserted into circuit boards and encapsulated with epoxy resin or plastic. While this packaging technology effectively protected the LEDs, it had limitations in terms of pixel density and image quality. Discrete Packaging resulted in noticeable gaps between LEDs, reducing resolution and seamless visual effects.

To overcome these limitations, Surface Mount Device (SMD) was introduced in LED screen packaging. Surface mount device (SMD) is LED chips encapsulated with materials such as cups, brackets, leads, and epoxy resin in different sizes, which are then directly soldered onto printed circuit boards (PCBs). This packaging technology improved image quality and reduced power consumption, becoming the mainstream LED packaging technology today. However, the SMD technology increased the risk of LED color shift, failure, and damage due to the LEDs being exposed to the external environment without protection.

With the popularity of small pitch LED screens and the increasing demand for high definition, an innovative packaging technology called Chip On Board (COB) emerged. COB LED packaging technology involves directly mounting multiple LED chips on a PCB to form an integrated unit. This LED technology effectively reduces the pixel pitch of LED display screens, improves heat dissipation, and enhances the visual experience. Although COB packaging technology effectively reduces potential risks associated with SMD LED screens, it is currently challenging to produce COB LED screens on a large scale due to high technology costs and difficulties in maintaining color uniformity and color deviation.

In this context, a new technology called Glue On Board (GOB) packaging emerged as an improvement of the SMD packaging process. GOB LED display technology utilizes a proprietary transparent epoxy resin adhesive, which is applied to the surface of a PCB module that is soldered with thousands of SMD lamps, forming a special shield. GOB LED packaging technology provides a solution for protecting LED chips and enables cost-effective mass production, successfully addressing issues such as uneven surface flatness, color deviation, and the inability to mix light in COB displays. However, GOB LED displays still have drawbacks such as poor flexibility, high maintenance costs, weak heat dissipation performance, and viewing angle limitations.

Another significant development in LED screen packaging technology is the use of Hotmelt On the Board (HOB) packaging technology. HOB LED display technology combines the advantages of SMD and COB LED technologies, making it stand out among other techniques.

RIGARD’s transparent LED screens at auto show

What is HOB LED Packaging Technology?

HOB LED packaging technology refers to a special treatment of the screen surface using nano-level high-factor materials to create a matte insulation layer that fully encapsulates the LED chips, isolating them from the external environment. This effectively enhances product stability, prolongs product life, and greatly improves the yield of finished LED displays during the packaging process.

Advantages of HOB LED Packaging Technology

Based on the concept of a controllable and simple process, HOB packaging technology not only combines the advantages of mainstream LED packaging technologies but also effectively addresses the aforementioned pain points and shortcomings. This technology transforms traditional LED display screens into surface light sources, resulting in more uniform illumination and significantly improving the product’s viewing angle. It also effectively eliminates the moiré effect. The matte coating enhances the contrast of the HOB LED screens, reduces glare and eye strain, and alleviates visual fatigue.

  1. Excellent Heat Dissipation Capability

One key advantage of HOB LED packaging technology is its superior heat dissipation capability. Traditional LED packaging technologies use surface mount devices to connect LED chips to PCBs, resulting in gaps between the two materials that create thermal conductivity barriers during operation. HOB display technology, on the other hand, uses nano-level high-factor materials with high thermal conductivity to fully encapsulate the screen, effectively filling the gaps and improving temperature consistency in LED modules, reducing color deviation caused by temperature differences. This also enables efficient heat transfer for the SMD LED chips during operation.

  1. Impact Resistance

SMD LED displays, which have LED chips directly exposed to the external environment, are susceptible to vibration and impact during transportation and installation, leading to increased failure rates. HOB LED displays, on the other hand, feature a surface coating of nano-level crystalline factor materials, which bond the SMD chips and PCBs together in a highly integrated manner. This creates a strong protective layer on the surface of the LED display, providing impact resistance. Such a manufacturing process helps extend product lifespan and enhance system stability.

  1. Higher Brightness and Contrast Levels

HOB LED display technology achieves higher levels of brightness and contrast, resulting in a visually appealing display. The direct mounting of LED chips allows for better control of light output, creating vibrant and vivid visual effects. This makes HOB LED displays ideal for applications such as outdoor advertising, sports arenas, and concerts, where high brightness and contrast are crucial.

  1. Wider Viewing Angles

HOB display technology provides wider viewing angles, ensuring that the content displayed on the LED screen is clear and visible from various angles. This is particularly advantageous in large venues where the audience may be seated at different angles. With HOB LED displays, the content remains visible to everyone, enhancing the overall viewing experience.

  1. Durability and Resilience

HOB LED displays are designed to be highly durable and resistant to external factors such as moisture, dust, and impact. The surface of the screen is coated with nano-level crystalline factor optical materials, isolating the LED chips from the external environment. This effectively prevents liquids from penetrating the interior of the display screens. HOB LED displays have waterproof, dustproof, moisture-proof, antistatic, corrosion-resistant, and oxidation-resistant capabilities compared to ordinary SMD LED displays. Additionally, the front protection level of HOB LED displays reaches IP67.

  1. Low Maintenance and Repairs Cost

The manufacturing processes of COB LED screens are more complex and do not allow for precise repairs at the individual LED chip level. However, HOB LED displays are designed with a modular approach, making them easy to maintain and repair. If needed, individual LED chips can be quickly replaced, minimizing downtime and reducing maintenance costs. This modular approach also offers flexibility for upgrading or expanding the LED display screen, making HOB packaging technology a cost-effective choice.

  1. Excellent Display Performance

The optical coating treatment with nano-level crystalline factor materials improves the color reproduction on the surface of HOB LED displays, ensuring consistent color tones across the large screen. When not emitting light, HOB LED display screens present pure black, perfectly complementing the visual effects when parts of the screen need to be turned off. Furthermore, the unique optical properties of the matte coating effectively reduce moiré patterns, significantly improve contrast, and reduce glare and eye strain, allowing the LED display to emit soft light without causing visual fatigue.

  1. Precise Splicing

LED display screens processed with HOB packaging technology and high-precision equipment have smoother and flatter product cross-sections. The splicing accuracy of LED modules reaches ≤0.02mm, allowing for seamless splicing effects and maximizing the user’s viewing experience.

RIGARD outdoor LED screen

Applications of HOB LED Displays

  1. Outdoor Advertising 

HOB LED displays are an excellent choice for outdoor advertising due to their high brightness, wide viewing angles, and durability. Whether it’s on billboards, building facades, or digital signage, HOB LED technology ensures that the content remains visible and impactful even under different lighting conditions.

  1. Sports Arenas

In sports arenas, HOB LED displays provide an immersive viewing experience. With high brightness, contrast levels, and wide viewing angles, they ensure that spectators can enjoy the game from any seat. The durability and resistance to external factors make HOB LED displays suitable for outdoor sports venues as well.

  1. Concerts and Events

HOB LED displays are also widely used in concerts and events as dynamic backdrops and stage displays. The high brightness and vibrant visual effects create an engaging atmosphere, enhancing the overall experience for performers and audiences alike.

  1. Control Rooms and Command Centers

HOB LED displays are well-suited for control rooms and command centers where real-time monitoring and information display are crucial. The wide viewing angles and high contrast ensure that operators can view the content clearly from different positions, enabling effective decision-making.

RIGARD LED Display Screens

HOB LED display technology offers a range of advantages that make it the top choice for LED display manufacturers. As a leading LED display manufacturer, RIGARD continuously innovates and utilizes HOB LED technology, which combines the advantages of SMD and COB LED technologies, to create LED displays with excellent heat dissipation, higher brightness and contrast, wider viewing angles, durability, and easy maintenance. From outdoor advertising to indoor conferences, HOB LED display screens from RIGARD deliver stunning visual effects and reliable performance, helping to elevate your business.

With the ongoing technological advancements, HOB LED displays will play a crucial role in shaping the future of LED displays. If you are looking for HOB LED display screens to save costs and achieve higher returns, HOB LED displays from RIGARD will always be your top choice.

LED display screens

What is the Difference Between Front and Rear Maintenance of LED Displays?

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LED displays have become an essential part of various industries, including advertising, entertainment, and information dissemination. These display screens not only have visual appeal but are also energy-efficient and durable. However, like all electronic devices, LED display screens require regular maintenance to ensure optimal performance and longevity.

Maintenance can be done from the front or back of the display screen, and each method has its unique advantages and challenges. In this article, we will delve into the differences between front and rear maintenance of LED displays, focusing on their methods, pros and cons, and appropriate application scenarios.

LED display screens

What is Front Maintenance of LED Displays?

Front maintenance of LED displays, also known as front repair or front service, refers to the process of maintaining, repairing, or replacing the components of an LED display screen from the front. Front maintenance LED displays usually use magnetic fixation to secure the LED display modules and cabinets. When maintenance is required, the damaged LED modules can be easily removed from the front of the display screen using suction cups and repaired directly.

The front service is typically used in situations where accessing the back of the LED display screen is restricted or not possible, such as when the screen is wall-mounted or in a tight space. Front service LED displays not only make the screen thinner and lighter, saving space but also make future maintenance much more convenient. As a result, they are becoming increasingly popular among users.

Front Maintenance Methods for LED Displays

Although front maintenance LED displays are generally used indoors, there are still three different front maintenance methods to address different scenarios.

  1. Front maintenance with screws

This is a front maintenance method where each LED module is fixed to the cabinet using screws. When the LED display screen needs maintenance, technicians can easily remove the damaged LED modules from the front using a hex wrench for repair.

This front screw system for LED displays is very safe and reliable, and it is suitable for outdoor installations, although it requires slightly more effort during installation. The application of outdoor front service LED displays is becoming more widespread because this method does not require a maintenance channel, saving screen thickness and reducing maintenance costs.

  1. Flip system for front maintenance

The cabinet front maintenance LED display involves redesigning the cabinet structure to have a flip-like design. If we divide the front cover and back cover of the cabinet front maintenance LED display into two parts, the front cover is used to secure the LED modules, while the back cover is used to secure the display to the wall. They are fixed using hinges.

The cabinet front maintenance LED display provides a more convenient and efficient solution for maintenance and repair, making it a popular choice for various applications such as indoor and outdoor advertising, sports stadiums, and retail stores.

  1. Magnetic system for front maintenance

This is a front maintenance method that uses magnetic properties to fix the LED modules to the cabinet. It has become the most popular front service for LED displays in recent years. Technicians can easily remove individual damaged LED modules using a suction cup without having to disassemble the entire LED display screen.

Compared to the existing methods of removing screws or flipping covers, the front maintenance LED display with a magnetic structure allows for easier and more convenient disassembly, improving the efficiency of LED display maintenance while minimizing damage to the LED module components and ensuring the integrity of the module structure.

For projects with limited maintenance space or installation locations, front maintenance LED displays with a magnetic structure provide a perfect solution. They are mainly used for indoor screens semi-outdoor entrance screens, or outdoor LED displays where the top of the screen is waterproofed.

What is Rear Maintenance of LED displays?

Rear maintenance for LED displays, also known as back maintenance or back servicing, refers to the repair, servicing, or replacement of components such as modules, wires, and chips from the back of the LED display. This method is typically used when there is enough space behind the LED display, such as in standalone installations or displays with sufficient gap from the wall.

LED Displays

Differences between Front and Rear Maintenance for LED Displays

Compared to rear maintenance, the main advantage of front maintenance is that it is easier and more convenient to disassemble. When there is a single-point failure, technicians only need to remove and repair the individual LED module, power supply, or control system card, which greatly improves maintenance efficiency and reduces the risk of damaging other components during maintenance. In contrast, for rear maintenance LED displays, technicians may need to remove the entire display or move it from its original position, which increases the cost of LED display maintenance. Additionally, front maintenance typically requires fewer tools and less specialized technical knowledge, making front maintenance LED displays easier to use for many users.

 

The cabinet of front maintenance LED screens is thinner and more aesthetically pleasing compared to rear maintenance LED displays. LED displays installed indoors usually use a wall-mounted structure, where space is precious and there is no need to reserve a maintenance channel. Front maintenance can significantly reduce the overall thickness of the LED display structure, allowing it to blend well with the surrounding architectural environment and save space while ensuring the desired effect. On the other hand, for large rear maintenance LED displays installed on the exterior walls of buildings, a maintenance channel must be designed so that maintenance personnel can perform maintenance and repairs from the back of the screen.

While front-maintenance LED displays have become the mainstream choice, rear-maintenance LED displays still have competitive advantages, particularly in allowing technicians to have more thorough access to the components of the display. This is especially beneficial when dealing with complex repairs or replacements, as technicians can access parts that cannot be reached from the front. Additionally, rear maintenance causes less visual disturbance as the work is done outside of public view. This may be an important consideration in environments where cleanliness and a professional appearance are important.

In terms of applications, front-service LED screens are generally used for indoor conference screens, security monitoring displays, control command center displays, indoor small-pitch displays, and more. With the advantages of front maintenance becoming increasingly apparent, front-maintenance LED displays are also an ideal solution for outdoor advertising media, cultural tourism in government and enterprise projects, sports, promotional imagery, and commercial real estate. Rear maintenance LED displays are mostly used outdoors, such as on building roofs, road pillars, and large screen advertising displays.

Front and rear maintenance of LED displays each have their unique advantages and challenges. The choice between these two methods depends mainly on specific circumstances, including the location of the display screens, the nature of maintenance required, and available resources. Front maintenance has become the preferred choice for more and more businesses due to its convenient and fast disassembly, lower maintenance costs, and the absence of a need for a reserved maintenance channel. RIGARD, as an expert in LED display screens, offers a full range of front maintenance LED displays for indoor and outdoor scenarios, providing you with an extraordinary visual experience.

RIGARD Outdoor Front Maintenance LED Display

RIGARD advertising LED displays have all the advantages of front maintenance to deliver impressive outdoor advertising. They can be wall-mounted to save space and cost and allow installation and maintenance from the front without being limited by the installation space of the LED display. 

RIGARD Outdoor Front Maintenance LED Display

In addition, RIGARD advertising LED display screens adopt a perfect sealing process, not only preventing rainwater and water from entering the internal circuit but also having weather resistance and fast heat dissipation design. If you are interested in RIGARD outdoor front maintenance LED displays, feel free to inquire about their many amazing features.

 

LED virtual production

How Does LED Virtual Production Work?

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With the advancement of film shooting technology and LED display technology, especially with the popularity of the concept of the metaverse, film shooting technology is undergoing a new revolution. LED virtual production is now one of the most advanced film technologies, gradually replacing practical shooting and green screens

.

LED virtual production

Recently, the highly acclaimed film Barbie, which focuses on a female perspective, has gained global attention thanks to LED virtual production. The special effects production team of Barbie completed the scene of a convertible car driving in Barbie Park using the V Stage virtual production studio located in Leavesden, England, owned by Warner Bros. As one of the largest virtual production studios in Europe, V Stage consists of over 2,600 LED panels and integrates state-of-the-art image and sound processing systems.

Virtual production allows LED display screens to have great potential in film virtual production. So how does LED virtual production work? Let’s first delve into the understanding of virtual production.

What is Virtual Production?

Virtual production refers to the use of computer-generated imagery (CGI) and real-time technology to create and capture visual effects and scenes in a virtual environment. It combines live-action footage with virtual elements, allowing filmmakers to see virtual scenes, characters, and effects in real time and interact with them during the production process.

Virtual production techniques include projecting virtual backgrounds or environments onto physical sets using green screens or LED walls, using motion capture technology to record actors’ movements and apply them to virtual characters, and utilizing real-time rendering engines to generate high-quality visual effects instantly.

Both green screens and LED displays are tools used to create virtual high-resolution videos. The main difference between them is that green screens require post-production work, where various tools are used to remove the green portion and replace it with the desired virtual image, while virtual production LED walls only require the projection of images onto the screen.

LED display screens

 

  • Green screen shooting

 

Green screen shooting used to be one of the most advanced film technologies. In green screen film production, actors and crew members have to imagine what the final shot will look like. It can be challenging to envision the final shot, especially for productions heavily reliant on green screens. This makes set design and lighting more difficult, as the cinematographer must consider the composite effect.

 

  • Virtual production LED walls

 

In comparison to green screens, virtual production LED walls have many advantages and are a popular form of virtual production. Virtual production LED walls, also known as LED video walls or LED display walls, are large arrays of LED panels used for virtual production. They serve as the background or environment for shooting and displaying high-resolution virtual content in real-time. LED walls used in virtual production are typically composed of modular LED panels that can be seamlessly connected to create larger display areas. These panels consist of numerous small LED bulbs that emit light and color, forming the images or videos displayed on the wall.

How Does LED Virtual Production Work?

LED virtual production involves using LED screens or walls as the backdrop for filming, placing actors or objects in front of the LED screen, and projecting dynamic and interactive virtual content to complete the movie shoot.

Instead of using traditional green screens or physical setups, LED panels display high-resolution virtual backgrounds or environments in real time. These LED walls can be programmed to display realistic 3D worlds, often using Unreal Engine. With the use of an engine called “Nanite”, images can be imported into the 3D environment, creating a close-to-reality 3D backdrop. The content displayed on the LED screen is typically generated by real-time rendering engines, allowing filmmakers to see the final composition on set during the filming process.

Advantages of LED Virtual Production

  1. Real-time visualization and enhanced realism

One of the advantages of LED virtual production is that it provides actors with a more immersive and realistic environment as they can see the virtual world they are interacting with in real time. This instant feedback helps actors deliver more authentic performances and allows directors to make on-the-spot adjustments, resulting in a more efficient and collaborative production process.

  1. Cost and time savings

Virtual production LED walls can significantly reduce the need for extensive post-production work, as not only can the shooting scenes be generated entirely in the LED virtual studio, but also the scenes can be switched freely within the studio. The entire shooting process can be done without any outdoor locations, as environments such as deserts, forests, oceans, etc., can all be created within the LED virtual production studio. This greatly enhances shooting efficiency, eliminating the need for extensive post-production work to add visual effects or backgrounds, and reducing post-production time and film production costs.

LED virtual production

  1. Improved lighting and reflections

Furthermore, the use of LED screens can provide actors with realistic lighting and reflections, further enhancing the integration of virtual and real elements. The virtual production LED walls emit light that interacts with the actors and objects in the scene. This creates realistic lighting and reflections, enhancing the integration of virtual and real elements. It also reduces the need for extensive lighting setups, as the virtual environment can provide the desired lighting conditions.

  1. Enhanced creativity and flexibility

Virtual production LED walls offer filmmakers greater creative control over virtual environments. They can make instant changes to virtual backgrounds or sets, experiment with different lighting conditions, and visualize complex scenes or visual effects in real time. This flexibility allows for more experimentation and creative exploration during the production process.

  1. Seamless camera tracking

Virtual production LED walls can also integrate with camera tracking systems, allowing virtual content to dynamically respond to the camera’s movements. This enables realistic parallax and perspective changes, enhancing the sense of depth and immersion in the virtual environment.

LED Virtual Production

The Future of LED Virtual Production

In recent years, LED virtual production has become increasingly popular. The large LED screens that surround the entire set provide filmmakers with more control and flexibility to create visually stunning seamless scenes. LED virtual production technology was first used in the production of the TV series The Mandalorian. More than 50% of the first season of The Mandalorian was shot using virtual production LED walls. LED virtual production provided The Mandalorian with impressive visual effects, earning it the Visual Effects Society Award for “Outstanding Model in a Photoreal or Animated Project”.

The Mandalorian revolutionized the traditional filmmaking process by utilizing LED virtual production techniques and taking virtual production to new heights. Although XR virtual production is still in its early stages, the concept of the metaverse has greatly influenced its development, and there is enormous potential for the future of LED virtual production. Not only in the film and television industry, but also in the gaming, visual effects, and large-scale advertising industries, leading companies have started investing in large LED virtual production studios, which will drive the demand for LED displays. 

In the long run, LED virtual production is a significant transformation in the film industry with vast prospects, and its future will continue to expand as costs decrease and demand increases.

RIGARD Narrow Pixel LED Display

The RIGARD Narrow Pixel LED Display is a product in the industry that meets all the requirements of virtual production for creating realistic worlds in terms of display color, stability, and on-camera performance. It features a perfect 16:9 screen ratio, providing high-resolution video in LED walls for virtual production. Some popular screen formats such as 4:3 and 16:9 is easily accessible on the RIGARD Narrow Pixel LED Displays. Additionally, compared to green screens, RIGARD LED delivers high-quality video production even in low brightness and eliminates the need for carrying cables around. If you’re looking for a cinema-grade giant screen for virtual production, the outstanding performance of the RIGARD Narrow Pixel LED Displays can help you create more standout works.

Small Pixel Pitch LED Displays

11 Moisture-proof Tips for Small Pixel Pitch LED Displays

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With the popularity of small pixel pitch LED displays, their daily operation and maintenance need to be given more attention, as this not only ensures work efficiency but also extends their lifespan.

LED display screens are electronic devices that are extremely sensitive to moisture and are more prone to damage due to humidity in daily use. Therefore, keeping fine pixel pitch LED screens from humidity is an important part of LED screen maintenance.

Why Should You Keep Small Pixel Pitch LED Displays from Humidity?

Dehumidification and moisture prevention for LED displays refer to preventing water vapor from entering the internal components of the LED screens and preventing the LED screens from operating in a humid environment.

  1. Prevent Condensation

The components of LED display screens are mainly encapsulated with plastic materials such as epoxy resin, which are polymer materials with large gaps between molecules. Therefore, gaseous water molecules can penetrate the LED casing and infiltrate the moisture-sensitive components through these gaps. When the indoor humidity level is high, condensation water can form on the LED screens, causing water stains and moisture to penetrate the internal casing, resulting in screen malfunctions. Keeping small pixel-pitch LED displays helps prevent condensation.

  1. Maintain Image Quality

Operating LED displays in high-humidity environments can affect the image quality, resulting in pixel blur or distortion, reducing overall clarity and sharpness. By dehumidifying and maintaining the LED display screen, the expected image quality can be maintained, ensuring that viewers can fully appreciate the high-resolution visual effects.

  1. Extend Lifespan

Moisture is one of the common causes of small pitch LED screen failures. When halogen-containing water vapor infiltrates the internal components of the LED display, the halogens can undergo electrochemical reactions with the metals inside the device when powered on, causing leakage, short circuits, corrosion, and other damage. Dehumidifying and maintaining the LED screens helps prevent these issues, prolonging the lifespan of the screens and reducing costly repair or replacement expenses.

  1. Reduce Downtime

If the small pitch LED display is damaged due to moisture, it may require repairs or replacement, resulting in downtime. This is particularly problematic for businesses that rely on LED displays for advertising, information dissemination, or entertainment. Regular maintenance and dehumidification of the LED screens can minimize the risk of downtime and ensure uninterrupted operation. Over time, this can save costs and achieve a higher return on investment.

Anyway, protecting fine pixel pitch LED displays from humidity is crucial for maintaining image quality, extending display lifespan, reducing downtime, and maximizing return on investment.

Small Pixel Pitch LED Displays

11 Tips for Protecting Small Pixel Pitch LED Displays from Humidity

Transportation and Storage of LED Components

  1. When transporting and storing LED components, take precautions to prevent water from coming into direct contact with the LED display screen, which may include padding them with objects or isolating them with waterproof materials.
  2. The storage environment for LED components is equally important. Invest in a humidity monitor to regularly track the humidity levels in the room. Ideally, humidity should be maintained between 40-60%. The optimal storage environment for fine pixel pitch LED displays is: temperature <30°C, humidity <60% RH. In addition, it is necessary to check daily if the environmental temperature meets the working conditions.
  3. During the transportation and storage of LED screens and their components, desiccants can be added to absorb moisture in the air.

Small Pixel Pitch LED Displays

Packaging of LED Components

  1. Vacuum packaging or sealing of LED modules, HUBs, receiver cards, and other components and placing desiccants inside the packaging.
  2. Consider using a professional LED display manufacturer for packaging and installation, as they are experts in this field and can provide you with the perfect solution for small pixel pitch LED displays.

RIGARD is an expert in narrow pixel pitch LED displays and takes pride in our indoor and outdoor LED displays with an IP65 protection rating and excellent waterproof and dustproof design. RIGARD has developed comprehensive moisture-proof solutions in the stages of production, transportation, and installation, ensuring that the LED screens can continuously provide captivating visual experiences, making them the ideal choice for advertisers and event organizers.

Packaging of LED Components

Dehumidification of LED Displays in Use

  1. After the installation of the narrow pixel pitch LED display, it should be regularly powered on and used. It is recommended to use the LED screen and its supporting equipment at least twice a week for 2 hours each time.
  2. If the LED display is not used for a long time (usually 5-10 days), it should be dehumidified before use. Gradually increasing the brightness and slowly warming up the screen will help remove accumulated moisture inside the display.
  3. Consider applying a waterproof coating or sealant on the LED screen to provide additional moisture protection. This can help prevent water stains and extend the lifespan of the LED display. However, be cautious when using disinfectants containing chlorine and bromine directly on the LED display screen, as they may cause corrosion to the screen and LED chips.
  4. Regularly clean the LED screens to remove any accumulated dust or debris, which will help prevent moisture buildup and potential damage.

Indoor Dehumidification

  1. Achieve physical dehumidification by placing a specific amount of desiccants indoors to absorb moisture from the air.
  2. Ensure to open windows for ventilation when the weather is clear to accelerate the evaporation of indoor water vapor, thereby reducing the relative humidity of the indoor environment. Also, make sure that the LED display screen is installed in a well-ventilated area, which will help prevent moisture accumulation in the surrounding environment of the screen.
  3. During humid and rainy seasons, air conditioning and dedicated dehumidifiers can be used to dehumidify the LED display and the indoor area, preventing the formation of condensation on the screen.Indoor DehumidificationWith the maturity and widespread application of high-definition display technology, small pixel pitch LED displays are gradually replacing DLP, LCD splicing, and projectors. They are widely used in commercial display scenarios such as conference rooms, education, shopping malls, and cinemas. To maximize your return on investment and ensure the best display quality, it‘s critical to follow these tips to protect small pixel pitch LED displays from moisture.
A Course in Italy

RIGARD Stadium LED Screens Make Their Debut at the DRV PNK Stadium

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On July 21, in the opening match of the Major League Soccer group stage, Lionel Messi scored a free kick in the 94th minute, delivering a 2-1 win over Liga MX and making a successful debut with the Miami International team.

Stadium LED Screens

The soccer superstar, whose contract with Paris Saint-Germain expired in June 2023, joined Miami International founded by David Beckham in July! On July 21, Messi created a historic moment at the DRV PNK Stadium, thrilling the entire crowd of fans and spectators. This brilliant goal was broadcast to fans worldwide through the stadium LED screens and perimeter LED displays at the DRV PNK Stadium.

Stadium LED Screens

Stadium LED screens are the primary means for fans to access live match updates and interact with the game, as well as an important platform for international companies to showcase their image in sports venues. These LED display screens are usually located in prominent positions within the stadiums, such as above the playing field or on the walls of the stadium. With advancements in display technology and stadium infrastructure, stadium LED screens and display control systems have become the main display solutions for many international sports venues.

RIGARD has installed over 200 square meters of stadium perimeter LED screens and over 300 square meters of main screens at the DRV PNK Stadium, ensuring that live match updates and broadcasts reach the on-site audience and global fans in real-time, and no crucial moments are missed by spectators.

LED Scoreboards

The main screens in stadiums are often used as LED scoreboards. LED scoreboards are typically made up of multiple small LED panels and are used to display information such as remaining game time, scores of both teams, replays, and highlights. At the DRV PNK Stadium, there is one RIGARD LED scoreboard installed in front and one at the back. The spectacular moment when Messi played against Liga MX side Cruz Azul, was recorded and replayed in real-time on these two RIGARD LED scoreboards. LED scoreboards

LED scoreboards are a type of stadium LED screen, known for their self-illumination, high brightness, wide viewing angles, and high definition. They allow spectators to easily view scores and game information from a distance, even in bright sunlight or dim lighting conditions. To ensure that spectators from any position do not miss any exciting moments of the live broadcast, the LED scoreboard can display the entire image or divide it into different windows. Additionally, with wide viewing angles, high contrast, high refresh rates, and high color reproduction, LED scoreboards can connect to a central control system for real-time updates of scores and game information. This ensures that spectators always receive the latest information during the game, attracting potential sponsors.

Perimeter LED Displays

The LED screens surrounding the stadium are called perimeter LED display screens and are primarily used to play highlights of the game and show commercial advertisements. At the DRV PNK Stadium, nearly 200 square meters of RIGARD perimeter LED displays are in use, dynamically showcasing sponsor advertisements and key game information.

Perimeter LED Displays

The stadium perimeter LED screens provide high-resolution visual effects, ensuring that advertisements are clear, vivid, and easily readable from a distance. Equipped with adjustable rear brackets, the perimeter LED screens can be tilted at any angle to ensure that spectators in all corners of the stadium can have a clear view of the game. The perimeter LED displays can also accommodate multiple advertisers through rotating advertisements, providing an important source of revenue for the sports venue. Considering the powerful impact during the game, the perimeter LED display screens must have the ability to withstand shocks, vibrations, and cuts.

Stadium LED screens have changed the way we experience live events. With their impressive size, vibrant colors, and high resolution, these screens have become an integral part of modern sports venues. They provide audiences with an immersive and engaging experience, bringing them closer to the action and enhancing the overall atmosphere.

As a leading player in the LED display field, RIGARD is committed to producing every stadium LED screen with the highest requirements and standards, adding another layer of excitement and engagement for organizers and on-site spectators. RIGARD stadium LED display screens feature high brightness, high resolution, high protection, wide viewing angles, efficient energy-saving, and dual-channel heat dissipation, giving them a strong competitive advantage in the sports display market. They have been applied in top sports events such as UEFA, NBA, and the FIFA World Cup, meeting the display needs of indoor and outdoor sports event scenarios.

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Maracanã Stadium, Brazil OlympicsMaracanã Stadium, Brazil Olympics

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Cricket League in England

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Ontario Bowling Alley, Canada

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Horse Race Track, Ireland

Horse Race Track, Ireland

MSG Sphere: The World’s Largest Spherical LED Display

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Innovation is key when it comes to attracting audiences and creating unforgettable visual experiences in both the entertainment and display industries. Madison Square Garden Company (MSG) has always been at the forefront of pushing boundaries, and their latest project, MSG Sphere, is no exception. As the world’s largest spherical LED display, MSG Sphere further innovates indoor and outdoor LED display technology, completely transforming the way we experience live events.

MSG Sphere in Las Vagas

What is MSG Sphere?

MSG Sphere is a spherical entertainment venue conceived and built by Madison Square Garden Company, located in Las Vegas. Known for the largest spherical architecture, largest spherical LED display screen, and highest resolution in the world, MSG Sphere aims to provide an immersive visual feast for every audience member, regardless of their proximity to the stage.

When discussing the differences between MSG Sphere and other venues, U2’s Bono stated, “Most music venues happen in sports arenas. They are built for sport, not art. And this building is built for immersive cinema and immersive performance.” MSG Sphere will also serve as a multipurpose venue for various events, including concerts, sports games, speeches, and other entertainment performances.

the world’s largest spherical LED display - MSG Sphere

Innovations of MSG Sphere

 

  1. The world’s largest spherical LED display 

The exterior of MSG Sphere consists of 1.2 million LED panels, each the size of an ice hockey puck, forming a 54,000 square meter spherical LED display screen. This allows for large-scale showcasing of both static and dynamic images through programming, providing unique performances for those who cannot enter MSG Sphere. Inside MSG Sphere, a 160,000 square foot 16K LED screen has been constructed. The massive LED sphere screen, stretching from the ground to 250 feet high, surrounds the audience, immersing them in a colorful and dynamic visual world.

  1. Ultra-high-definition display 

The spherical LED display of MSG Sphere goes beyond the technology of high-definition display, achieving the world’s highest resolution of 19,000 x 13,500 pixels. This resolution is 100 times higher than today’s high-definition televisions, ensuring that audiences can clearly see every frame from different angles and distances. Furthermore, the LED sphere screen can provide an immersive viewing experience through psychedelic animations and close-up shots of performers on the 360 JumboTron.

  1. The elevated audio experience surrounding 

MSG Sphere has over 164,000 speakers that deliver the same pristine sound to every seat, whether they are in the front row or on the floor. The sound system utilizes various technologies, including beamforming, to direct the audio to specific locations in the audience, maintaining a constant volume from the source to the destination. This means that the audience will hear sound coming from the exact location of the sound source, increasing the possibilities for truly customized experiences and haptic feedback systems.

  1. 4D experience 

The MSG Sphere venue is also equipped with tactile seats that can vibrate according to any occurrences on the spherical LED display screen, such as earthquakes, and can provide wind, temperature, and even scent for a 4D experience. With high-resolution imagery and video presentation, coupled with the 4D experience, MSG Sphere aims to create a virtual reality-like experience for the audience.

Technical Requirements for Spherical LED Displays

Spherical LED displays like MSG Sphere bring forth innovative and exciting concepts, but they also present various technical requirements and challenges that need to be addressed to ensure successful implementation. Here, we will explore spherical LED display solutions related to construction and operation.

construction of spherical LED displays

  • Structural Engineering 

Building such a massive spherical LED display requires precise structural engineering. The steel structure must be able to support the weight of the spherical LED panels, withstand external forces like wind and earthquakes, and ensure the safety of the audience inside.

During the construction of the MSG Sphere, an 86-meter temporary support tower was built in the center of the venue to erect a 154-ton compression ring on top of 32 trusses. The team also transported the world’s fourth-largest crawler from Belgium to position some of the largest and heaviest components.

  • Design and manufacturing of LED panels 

Creating LED panels that seamlessly cover the spherical surface is a complex task. LED sphere screens require flexible LED panels with sufficient flexibility to adapt to the curved shape without distorting the image while maintaining consistent brightness and color across the entire surface. The manufacturing process must also ensure the durability and lifespan of the flexible LED panels as they will be exposed to various environmental conditions.

  • Image calibration and mapping 

Achieving a seamless visual experience on a spherical LED display requires precise image calibration and mapping. Each LED panel needs to be calibrated to display the correct color and brightness levels, ensuring a uniform appearance across the entire surface. Additionally, content creators must consider any deformations caused by the spherical surface and accurately map the visuals to adapt to the curved shape.

spherical LED displays

  • Content creation and adaptation

Creating content for a spherical LED display is a unique challenge. Traditional flat-screen content may need to be adjusted or redesigned to fit the curved surface and take advantage of the immersive environment. Content creators must also consider the viewing angles and perspectives of the audience to ensure visually engaging experiences from any position within the venue.

  • Processing power and data management

Spherical LED displays require powerful processing capabilities and data management due to their size and resolution requirements. The LED panels need to receive and process a large amount of data in real time to display high-resolution images and videos. This requires robust hardware and software solutions to efficiently process and distribute content to the LED panels.

  • Heat dissipation and cooling

LED panels generate heat during operation, and heat dissipation is a critical concern for spherical LED displays. The large surface area of the display and the proximity of the LED panels can result in a significant accumulation of heat. Effective cooling systems must be in place to prevent overheating, as it can affect the performance and lifespan of the LED sphere screens.

  • Power supply and energy efficiency

Operating a spherical LED display requires a substantial amount of power. Ensuring a reliable and efficient power supply is crucial to avoid any interruptions during events. Additionally, considering the environmental impact of energy consumption, designing energy-efficient LED display screens is essential to minimize carbon footprints.

  • Maintenance and repairs

Due to the size and complexity of a spherical LED display, its maintenance and repairs can be challenging. Opting for flexible LED modular during construction can improve maintenance efficiency and reduce costs. To keep the LED sphere screen in optimal condition, a strict schedule for regular maintenance must be implemented, and trained technicians should be available on-site.

the world’s largest spherical LED display - MSG Sphere

Conclusion

MSG Sphere represents a new era of live entertainment, where technology and creativity come together to create unforgettable experiences. The world’s largest spherical LED display will take audiences into a new dimension, blurring the boundaries between reality and virtual reality. However, new and complex technological requirements and challenges are present throughout the entire construction process of a spherical LED display, including structural engineering, LED panel design and manufacturing, content creation and mapping, and more. In this case, a company with extensive experience in LED display projects would be what you are looking for.

RIGARD is a leading high-tech enterprise with rich experience in LED panel design and manufacturing. Since its establishment, we have been at the forefront of pushing the limits of LED display technology. Empowered by innovative display technology, RIGARD has successfully reduced the pixel pitch of LED screens to below P1.0, providing your audience with ultra-high-definition image and content display. With our success in LED panel design and manufacturing, RIGARD has successfully served numerous renowned LED display projects worldwide. 

Our perfect LED display solutions will accompany every LED display project. If you also want to bring immersive viewing experiences to your audience through the construction of a spherical LED display, RIGARD is ready to stand by your side.